Every crack, every
wear pattern — caught by AI
A missed crack in a heat exchanger tube. A worn seal on a rotating drum. One overlooked reading on a compressor bearing. Any of these can cost hundreds of thousands in unplanned downtime — and your customer's trust. Trained on thousands of real field service reports, Luthier catches what rushed walkdowns miss — abnormal vibration signatures, corroded internals, rising operating temperatures, premature wear patterns.
The field service engineer
that never blinks
A missed crack, a worn seal, a hairline fracture — any one can cost hundreds of thousands of dollars in downtime, future work, and the trust of your customers. Trained on thousands of real field reports, Luthier catches what rushed walkdowns miss — hot spots, fouled flow paths, rising differential pressure, increased bearing temperatures.
Defect Recognition
Photograph a pump impeller, tube sheet, or conveyor roller and Luthier spots corrosion patterns, erosion, wear spots, and foreign material buildup — annotated with numbered callouts and severity ratings on the image.
Guided Walkdown
The system maps every inspection point across your equipment's subsystems. It walks your technician through every motor, bearing housing, seal, and connection point — nothing gets skipped.
Instant Reports
Walk off the job site and the report is already written — executive summary, prioritized action items, annotated photographs with defect callouts. Download as PDF, send to the customer.
Trained On Your Fleet
Feed in your historical PM reports and Luthier learns your equipment — which components fail, what wear patterns look like, what your technicians flag. Every report makes it sharper.
Auto-Generated Checklists
Point Luthier at historical reports for any process system and checklists are automatically generated covering every subsystem — rotating assemblies, heat transfer surfaces, drive trains, filtration stages, instrumentation, the works.
Degradation Tracking
Every drive gear, bearing, impeller, seal face, and belt gets a condition rating backed by photographic evidence. Track degradation trends across inspections and schedule repairs during planned outages — not emergency shutdowns.
From walkdown
to report in minutes
Walkdown
Follow the equipment-specific checklist. The system tells you where to point and shoot — making sure your team captures what matters.
Diagnose
Luthier examines each photo the way a 20-year veteran would. Bearing wear, seal degradation, corrosion progression, changes in operating parameters since last inspection? It's flagged, annotated, and severity-rated before you leave the site.
Deliver
A professional PDF lands in your inbox before you're back at the truck. Executive summary, prioritized action items, annotated photographs — ready for the customer and your maintenance planning team.
A report your customers
actually want to read
Every walkdown produces a polished, branded report — same content as the downloadable PDF. Annotated photos, severity-rated findings, AI analysis, executive summary. No retyping, no manual layout, no "I'll send it tomorrow."
Eyes catch what's on the surface.
Ears catch what's about to break.
Vision is one signal. Industria Machina also listens — continuously — to the equipment itself. Vibration, temperature, current draw, ops data fused with the visual record into a single picture of machine health.
3-axis accelerometer with on-board edge compute. Magnetic mount drops onto any steel surface — no rewiring, no shutdowns, streaming within minutes of install.
Learns your fleet, not a textbook
Every installed sensor builds an unsupervised baseline of the specific machine it's attached to. Bearing signatures, gear-mesh harmonics, drive-train modulation — the model learns what your healthy looks like, not what a generic spec sheet says it should.
Catches drift before downtime
Bearing wear, shaft misalignment, looseness, cavitation, impeller damage — they each leave a vibration fingerprint that develops weeks before catastrophic failure. The platform flags rising patterns and gives you lead time to act during planned outages, not 2 a.m. shutdowns.
One picture, every modality
Visual inspection findings, vibration trends, thermal data, and historian/SCADA process variables — pressure, flow, temperature, run hours — fuse into a single equipment-health view. Cross-modal anomalies (e.g. rising vibration and drifting outlet temperature) are weighted heavier than any single signal alone.
Plugs into where ops already lives
Findings push to your existing CMMS, historian, and SCADA. OPC UA, MQTT, and REST out — alerts route to the same dashboards your operators are already watching, with severity, recommended action, and the underlying evidence one click away.
Your equipment.
Our expertise.
Trained on thousands of real field service reports across every major process equipment family in North America. The system knows these machines.
Heat Exchangers
Shell-and-tube, plate, air-cooled, and finned-tube — tube sheets, baffles, gaskets, expansion joints, fouling patterns
Boilers & Steam Systems
Fire-tube, water-tube, and HRSG units — tube integrity, refractory condition, burner performance, waterside deposits, safety valve testing
Rotating Equipment
Pumps, compressors, blowers, fans, and turbines — impellers, seals, bearings, couplings, vibration analysis
Separation & Filtration
Centrifuges, filter presses, cyclones, membrane systems, bag houses — media condition, differential pressure, cake release
Pressure Vessels & Tanks
Reactors, columns, drums, and storage tanks — shell integrity, nozzle welds, internals, relief devices, level instrumentation
Material Handling
Conveyors, feeders, mixers, dryers, and kilns — belt condition, roller alignment, drive chains, refractory, temperature profiles
Unplanned downtime is
an unplanned lost customer.
We're onboarding select operations running critical industrial equipment. Find the failures before they find your production schedule.
No commitment. We'll schedule a walkthrough with your team.